USL provides digital engineering services focused on aerospace, defense, and high-reliability hardware applications. We specialize in converting physical components—particularly legacy, obsolete, or mission-critical parts—into precise digital assets through advanced 3D scanning, metrology, and modeling. This core capability supports secure, domestic sustainment, obsolescence mitigation, and supply chain resilience for federal agencies, primes, and small business partners.

Our approach emphasizes building long-term relationships with government customers, suppliers, and small businesses while strengthening the U.S. industrial base through innovative digital processes.

Core Services

Digital Engineering and Hardware Digitization

• On-site or controlled-environment 3D scanning and reverse engineering to capture accurate geometry of physical hardware

• Generation of clean CAD models, technical data packages (TDPs), STEP/IGES files, and digital twins

• Rapid digital conversion that enables downstream manufacturing, prototyping, simulation, and predictive maintenance without original drawings or foreign dependencies

Program and Supply Chain Management

• End-to-end oversight of digital-to-production workflows, ensuring compliance, on-time delivery, and cost control

• Risk assessment focused on obsolescence and supply chain vulnerabilities, with mitigation through domestic digital asset creation

• Secure logistics and chain-of-custody management for complex components

Advanced Manufacturing Integration

• Seamless transition from digital models to domestic production using additive manufacturing, CNC machining, and composite methods

• Application of lean principles to optimize cycles from digitized data to finished parts

• Systems integration support for interoperability across platforms, informed by precise digital representations

Maintenance, Repair, and Overhaul (MRO) and Spare Parts Sustainment

• Tailored solutions for aircraft, UAVs, military vehicles, and ship systems, leveraging digital twins for extended service life

• Predictive maintenance strategies enhanced by accurate digital models of components

• Repair and overhaul of hardware guided by newly created or refreshed technical data

Engineering and Development Support

• R&D applied to digital transformation of legacy systems, materials qualification, and avionics/electronics sustainment

• Rapid prototyping and testing accelerated by high-fidelity digital files

• Innovation in digital asset management to deliver cost savings and performance improvements

Integrated Logistics Support (ILS)

• Logistics planning optimized through digital inventory modeling and forecasting​

• Secure storage, transportation, and distribution solutions for digitized and physical assets

Compliance and Export Control
Expert guidance on ITAR, EAR, DFARS, CMMC Level 2, and JCP requirements.